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Home Product introduction Static-related products Static eliminator(Ionizer) Bar type Bar type(AC) Smart AC ionizer (ASIBS)

Smart AC ionizer (ASIBS)

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Features

Outstanding static elimination performance for high-speed static elimination over short to long distances

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The discharging electrode needles are aligned at intervals of 50 mm to generate ions in high density. Without causing unevenness in static elimination, it supports the combined use of air and a variable frequency feature to ensure that its outstanding effect is exhibited over both short and long distances.

Combined use of air for high speed static elimination over long distances

The optimization of the air jet nozzle of the static elimination electrode needle unit achieves the desirable airflow. Even at a low airflow rate, the unit performs high-speed static elimination over long distances.

Static elimination performance over different distances from the static elimination electrode

Removing static electricity without fail from rapidly conveyed objects with high static charges

The product performs static elimination without fail from any item with a high static charge exceeding 20 kV such as film or in high-speed conveyance at a speed exceeding 200 m per minute. Even without the use of air, it performs static elimination when it is located at short distances.
A static elimination characteristics evaluation test with real high-speed running film, which may not be undertaken by anyone but Kasuga Denki, which has maintained its leading market share in the film industry for a long time, was carried out to verify the optimal ion production method and to confirm that the product removes static electricity without fail. This helps us to offer optimal static elimination solutions.

Static elimination performance with high-speed running film 1 (film speed: 100 m per minute)

 Static elimination performance with high-speed running film 2 (film speed: 200 m per minute)

Unlikely to be stained and stable for a long term, it reduces maintenance man-hours significantly.

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The static elimination performance of ionizers deteriorates chiefly due to particles on the discharging electrode needles, which reduce the amount of ion production. This product supplies clean air to prevent the discharging electrode needles from being contaminated with particles, thereby keeping its static elimination effect stable for a long time.
The discharging electrode needle unit may be easily detached and reattached with a single operation. This design significantly reduces the man-hours required for the cleaning and replacement of discharging electrode needles.

Clean air covers the discharging electrode needles to keep particles away from them.3-2.3-3.jpg

The air jet nozzle around a discharging electrode needle was fully simulated to invent a new structure that prevents external air from getting close to the needle. It has paved the way for considerably suppressing the attachment of particles in the air to the discharging electrode needles. Not only in clean rooms but also in ordinary environments, the combined use of clean air successively reduces the risk of needle contamination and greatly prolongs the maintenance cycle.

 Particle attachment in a clean room

Change in static elimination performance over time

   Energy consumption and maintenance reduced by low air consumption

The optimized discharging electrode needle unit has succeeded in maximizing the low air speed with a low air volume. This means that rapid static elimination may be achieved if the air pressure is set at a low level, and that the running cost may be reduced while the maintenance cycle may be prolonged considerably.

Relationships between air pressure, airflow, and static elimination performance

A separate controller has opened the way for smart installation.

The controller is no longer integrated into the main unit. It may therefore be placed where it may be easily checked by the operator. This facilitates the operator’s duties of checking the operation status and performing setting and maintenance work.

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Intuitive and wide-ranging displays on the controller

  

 

High level of safety and greater ease of maintenance

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The discharging electrode needle embodies Kasuga Denki’s unique technology. Each needle is equipped with a high voltage resistor to produce ions using the resistive coupling method. It has such a high level of safety that if anyone touches a discharging electrode needle, he or she will hardly feel any electric shock. In addition, cutting-edge resin forming technology is applied to produce high voltage resistive elements and a printed circuit board in a single resin formed unit. It is designed to be so durable that its high voltage part is barely exposed to minimize the risk of leakages due to the adhesion of moisture or particles.

  

Static elimination electrode equipped with an ion production lamp4-08.jpg

The cable connector of the static elimination electrode cable is equipped with a high voltage ion production lamp to improve safety in the maintenance of the static elimination electrode.

It is easy to replace a discharging electrode needle.4-09.jpg

As the discharging electrode needle is integrated with the air jet nozzle into a single unit, it is easy to replace it with a single operation. This reduces the number of man-hours for the replacement of discharging electrode needles.

The product may be installed anywhere, as it is slim and lightweight.

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While incorporating a high voltage generation unit in the static elimination electrode, it is so compact and lightweight that it is easy to install.

 

 

 

A wide variety of installation methods to choose from according to customer needs

The T-slot system seen in commercially available aluminum frames and other products at the attachment part

The accompanying attachment bracket enables two different installation methods. Customers can choose between them according to the installation position. The electrode attachment unit adopts the T-slot system used in commercially available aluminum frames and other products. This allows customers to procure an attachment bracket for attachment with the use of commercially available rectangular nuts or the equivalent.

Example of use of attachment bracket 1                                               Example of use of attachment bracket 2Example of use of attachment bracket 1.Spatially efficient installation is possible with the use of a bracket enabling angle adjustments.Detailed angle adjustments are possible by increasing the number of teeth for angle adjustment.The reverse rotation of the base enables attachment without the angle adjustment tooth and installation at the optimal angle.Example of use of attachment bracket 2.If angle adjustment is not required, low profile installation is possible in a location with limited space, as above.

The perfect fit size may be selected.

The available effective static elimination widths range from 300 mm to 3,000 mm in steps of 100 mm. The extensive size availability makes it possible to offer the optimal size desired by customers.

A remote controller is offered as an option.

Even if the controller is installed in a location where it is difficult to operate it, the remote controller supports operation from a distant location. As it has a send and receive circuit embedded in it, it is possible to read the current setting status and make different settings. By assigning ID numbers, it may control a maximum of 16 ionizers.

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Features of the remote controller

  • Receipt of the setting status
  • Static elimination stop
  • Ion balance adjustment
  • Cleaning alert sensitivity setting
  • Ion production frequency setting

Specifications

Static elimination electrode component
Model ASIBS
Ion production method Smart AC (variable frequency alternating current corona discharge)
Discharge electrode needles Tungsten
Effective static elimination width 300 mm to 3,000 mm
Effective static elimination distance 50 mm to 2,000 mm
Maximum air pressure 0.3 MPa
Air supply inlet RP1/8
Indication An ion production (high voltage) lamp provided at the cable connection port
Amount of ozone production 0.02 ppm or less (at a measuring distance of 300 mm)
Environment Temperature: 5 deg. C to 40 deg. C, Humidity: 80% RH (no condensation)
Power supply input Supplied from the controller
Controller component (mounted on the static elimination electrode)
Model ASIBS-CB
Input voltage 24 V DC
Current consumption 400 mA
Variable frequency range 0.5 Hz to 55 Hz (in 10 steps)
Alert display Cleaning alert and alarm alert (high voltage failure)
External input Static elimination stop input
External output Cleaning alert output and alarm alert output (high voltage failure)
Setting parameters

Static elimination stop, ID number, ion production frequency, ion balance adjustment, cleaning alert sensitivity, static elimination electrode connection cable length setting, all reset

Mass Approx. 210 g
Model Effective length [mm] Total length [mm] Number of discharging electrode needle units Mass [g] Number of accompanying attachment brackets Air supply Accessories
ASIBS-300

300

350 6 400 2 Either side
  • One controller
  • One static elimination electrode connection cable (2 meters)
  • Attachment brackets

* Please place a separate order for an AC adapter or an I/O cable necessary for operation.

ASIBS-400 400 450 8 460
ASIBS-500 500 550 10 520
ASIBS-600 600 650 12 580
ASIBS-700 700 750 14 640
ASIBS-800 800 850 16 700
ASIBS-900 900 950 18 760
ASIBS-1000 1000 1050 20 820
ASIBS-1100 1100 1150 22 890 3
ASIBS-1200 1200 1250 24 950
ASIBS-1300 1300 1350 26 1010
ASIBS-1400 1400 1450 28 1070
ASIBS-1500 1500 1550 30 1130
ASIBS-1600 1600 1650 32 1190 Both sides
ASIBS-1700 1700 1750 34 1250
ASIBS-1800 1800 1850 36 1310
ASIBS-1900 1900 1950 38 1370
ASIBS-2000 2000 2050 40 1430
ASIBS-2100 2100 2150 42 1500 4
ASIBS-2200 2200 2250 44 1560
ASIBS-2300 2300 2350 46 1620
ASIBS-2400 2400 2450 48 1680
ASIBS-2500 2500 2550 50 1740
ASIBS-2600 2600 2650 52 1800
ASIBS-2700 2700 2750 54 1860
ASIBS-2800 2800 2850 56 1920
ASIBS-2900 2900 2950 58 1980
ASIBS-3000 3000 3050 60 2040

Option

AC adapter for the ASIBS

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Model KN-AC1
Input voltage 100 V to 240 V AC, 50/60 Hz
Output voltage 24 V DC
Mass Approx. 270 g

* Compatible with the ASIBS-300 to the ASIBS-3000

Static elimination electrode connection cable I/O cable Static elimination electrode needle unit for replacement
  • ASIB-OP-C02(2m)(accessory)
  • ASIB-OP-C05(5m)
  • ASIB-OP-C10(10m)
  • ASIB-OP-P02(2m)
  • ASIB-OP-P05(5m)
  • ASIB-OP-P10(10m)
  • ASIB-OP-N01
Static elimination electrode connection cable I/O cable Static elimination electrode needle unit for replacement

 

Attachment brackets (accessory)

ASIB-OP-B01

Example of use 1 (adjustable angle)

Example of use 2 (fixed angle)

Remote controller

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Model KR-01
Number of ionizers covered A maximum of 16 ionizers by assigning ID numbers to them
Power supply Two AA alkaline batteries
Battery life At least 100 hours for continuous operation (or one year in standby status)
Mass Approx. 135 g

Static elimination performance data (typical examples)

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Common measuring conditions:
Static elimination time during which the voltage is within the range from ± 1,000 V to ± 100 V
With the use of a charge plate monitor (150 mm × 150 mm, 20 pF) and the ASIBS-500

Dimensions (in mm) and names of components

Static elimination electrode (ASIBS)

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Controller (ASIBS-CB)

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Attachment bracket (ASIB-OP-B01)

                                                             Example of use 1 (adjustable angle)  Example of use 2 (fixed angle)

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AC adapter (KN-AC1)

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Inquiries

Products in related categories

Static-related products > Static eliminator(Ionizer) > Bar type > Bar type(AC)


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